Special Effects, Animatronics, Prosthetics, Creature FX & Props for Films & TV, Film & TV Special Effects UK. Nimba Creations Ltd. © TV Special Effects UK
Bigfoot Bust

With the sculpture finished, a mould is taken of the model. The model is sealed and a wall of clay (which will become the dividing wall of the mould) is created at the halfway point of the head. A a thin layer of plaster is applied (called a 'splash coat') which will pick up the fine details in the sculpture. When this coat is dry, thicker plaster and layers of loose weave hessian are applied to the mould to add strength. After the first half of the mould is set, the clay wall is removed and the back half of the model is moulded.

The dry mould is opened and the clay which was the sculpture is cleaned out, leaving a solid, negative impression of the sculpture. The mould filled with latex which will be left to begin to thicken against the plaster forming a thick skin. When this skin has enough depth, the excess latex is poured out and the rubber is left to dry thoroughly before 2 part foam is poured into the mould to support the skin. After a bonding layer of Pros-Aide is applied, the skin is painted.

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